To describe the food production industry as competitive is drastically to understate the current landscape of this manufacturing sector. As such, processors realize there’s no substitute for delivering consistent products of excellent quality and high nutritional value. Of course, nearly everyone agrees that effective shop floor management is the key to producing superior goods.
The shop floor is vital to any manufacturing business. It is the most significant department you have from a revenue generation standpoint because the floor-level is where you produce your salable goods. Yet, process plants that still rely heavily upon manual procedures remain continually plagued by human error and significant downtime attributable to equipment malfunctions.
Manufacturing plants that aren’t well-streamlined always lack optional efficiency, denying business owners maximal profits. That aside, obstacles like capacity bottlenecks, over-production, poor workforce productivity, and other manual procedural hindrances are quickly overcome with a well-designed Manufacturing Execution System (MES) from EzSoft.
What is a Manufacturing Execution System (MES)?
An effective MES solution tracks and aggregates valuable data from your shop floor in real-time, allowing you to monitor various key metrics like production flow rates and operator efficiency. An MES traces and analyzes each stage of your production to enhance data-driven decision-making and improve general productivity at your plant.
The fundamental purpose of an MES is to help manufacturers increase visibility into their operations to improve measurability and the performance tracking of your production facility. Let’s take a closer look at how MES Systems work along with a few key benefits they bring to the food and beverage manufacturing industry.
How does a Manufacturing Execution System (MES) work?
An MES interfaces with multiple areas of your food processing business. These systems singularly account for the top industrial automation solutions dispensable for handling order execution, resource scheduling, and production analysis. Leading manufacturing execution systems include the following functions:
- Data collection
- Resource management
- Inventory tracking
- Maintenance management
- Quality control
- Performance analysis
After implementing a manufacturing executing system, warehouse owners and managers reduce material waste and increase production uptime. MES solutions also help optimize warehouse space by keeping inventory low through unique features like finite and visual scheduling along with queue compression. Warehouse manufacturing execution systems benefit operations of all sizes, particularly those in need of quality control and production enhancements.
The benefits of an industrial manufacturing execution system (MES)
Here’s how an MES solution benefits your food production plant:
- Enhanced visibility
- Waste elimination
- Improved inventory tracking
- Better quality control
- Higher customer satisfaction
- Reduced setup costs
- Boosted operational efficiency
Food and beverage manufacturers who have successfully implemented a manufacturing execution system deem it an essential tool for increasing visibility into their processes. Aside from the various advantages listed above, operators can integrate other valuable tools into their MES solution like Advanced Planning and Scheduling systems for optimal control over their production.
With an MES, you’re no longer hunting for necessary information because it transmits to your teams in live time. You’ll have insight into everything received on the line and can track precisely how many packages you are running for distribution and delivery at any given moment. This insight lends itself to a better-aligned production, translating to high-efficiency gains.
Moreover, combining a stand-alone MES solution with Advance Planning and Scheduling software can take your production to new milestones of profitability. APS industrial automation solutions help businesses meet increased customer demand with ease by facilitating fast delivery while sending your typical cost pressures downward at the same time.
Planning systems help your staff operate more efficiently and become agile to ever-changing priorities, inventory plans, and production schedules. APS software solutions are easily integrated with MES, ERP, and MRP software, as well, to address any gaps your systems might display in scheduling and planning, in addition to accuracy and efficiency.
Reputable industrial automation companies near me
A well-designed MES solution will take your manufacturing to the next level. The software provides you with deep visibility into your operations and more control over your manufacturing under a single umbrella. To learn more about synchronizing your production with sales orders and procurement from the experts at EZSoft, call us today at (484) 568-5040.