Thermal capabilities are at the forefront of your bakery production because they play a key role in determining profitability. Proofers and ovens impact every aspect of your operations, from waste reduction and quality to throughput and consistency.
Irrespective of your business goals, whether scaling your operations or gaining more efficiency, wholesale industrial bakeries can reduce overhead and increase margins after upgrading to newer thermal technologies. When you modernize your proofer and oven systems, the costs are invariably offset after increasing output, lowing energy consumption, and boosting workforce productivity. Modern industrial automation solutions from EZSoft let you do this without sacrificing quality and consistency.
Advanced emergent thermal systems are customizable to optimize production at your facility. You can tailor automated software solutions and information controls to improve consistency and cut down on expensive materials waste. Upgrading your thermal systems is one of the most effective ways to create economies of scale while lowering operational costs at the same time. Recent advancements like electronic controls are more environmentally sustainable and help you save money straight away.
However, any initiative to modernize your proofing and baking systems must factor in your existing facilities and production lines. The challenge, of course, is how to scale up production while avoiding profit loss. Maintaining profitable margins as you modernize your food production plant necessitates an assessment of multiple key factors. The first question in point concerns your physical warehouse space and how much room you have to grow. The second consideration is how you aim to establish a steady and reasonable production growth rate to avoid taking on too many customer orders too soon.
Let’s take a closer look at a few other factors to consider as you start to modernize your thermal capabilities a few good reasons why you should consider updating your proofing and baking systems to maximize profits right now.
Industrial automation solutions help scale your production
In the bakery industry, consistent product outcomes are crucial, and the importance of maintaining production accuracy as you scale can’t be overstated. After upgrading your proofing systems, you gain more control over temperature, humidity, and proof time parameters. This real-time input and enhanced control mean you can meet your uniform standards and specs with every run. Modern proofing systems come with advanced recipe memory, system diagnostics, automated information controls, and valuable product tracking data.
To sustain high-volume, continuous production your proofers should be prepared to handle the additional throughput. At the same time, you must ensure that each tray is subject to the same proofing conditions at every pass. Changes in heat and humidity render inconsistent products, the costs of which start to add up quickly. Likewise, production plants with limited floor space require additional strategizing during the scaling process. Whenever you scale your operations, sourcing durable, easy-to-clean equipment is essential.
High-volume product consistency
Once you increase production capacity, you increase the risk of inconsistent outcomes. To mitigate this problem, bakeries just starting the process of scaling their operations for more throughput increasingly rely upon automated information controls to manage baking conditions and ensure consistency. Industrial oven systems should be robust enough to handle the increased volumes while remaining adaptable enough to facilitate multiple applications and baking parameters.
Like proofers, ovens are selected based on the heat type and your product requirements. Oven solutions should be equipped to handle the desired production rates and make productive use of the vertical space on your plant floor. For longer runs, maximum uniformity in your baking parameters is critical, as is the sustained reliability of your operations. As you scale your bakery, seek a customizable oven solution that can effectively interface with multiple configurations and radii.
Modern industrial automation solutions from EZSoft let your operators program-specific points that preestablish airflow, temperature zones, humidity, and steam tunnel conditions. The ability to automate your presets enhances changeover efficiency. Your variable frequency drive fan controls (VFD), from the top and bottom vectors, are individually programmable with a modernized proofing and baking system.
Flexible modular solutions
Modular oven systems foster versatility and enable you to get the most out of your production lines. Modularity in your oven solutions enhances your oven capabilities and lets you increase throughput while giving you the flexibility to expand your range of products. The latest modular ovens offer bakeries more choices for customizing recipes and setting your baking parameters. Your operators have more power to control elements like temperature, humidity, and airflow over specified independent zones during the production process. This type of flexibility lets you expand your baking parameters and diversify your product portfolio.
New hybrid oven solutions are also quite effective, offering an optimal heat flux curve for designated applications while providing maximal adaptability. Hybrid systems can help you manage items that must be separated and contained during production, like gluten-free baked goods. If you select a prebuilt modular oven system, you count on reduced installation times, saving as much as 80% of your labor costs over installing a purpose-built system.
How do I connect with top industrial automation companies near me?
EZSoft is an industry-leading full-service systems integrator of process controls in Malvern, Pennsylvania. Our proven software development methodology will help your industrial bakery gain significantly more control over your production than a conventional system. To learn how you can leverage our decades of experience in manufacturing controls, complete our online inquiry form or call us at (484) 568-5040.
